Manufacturing IT Solutions
Advanced technology solutions for modern manufacturing operations. Integrate OT and IT systems, optimize production processes, and enable Industry 4.0 transformation while maintaining operational excellence.
- 🏭OT/IT convergence and industrial network security
- 🏭ERP, MES, and production system optimization
- 🏭Supply chain management and logistics integration
- 🏭Industry 4.0 and smart manufacturing enablement
- 🏭24/7 monitoring for critical production systems
Manufacturing Technology Challenges
Modern manufacturing faces complex technology challenges requiring specialized solutions that bridge operational and information technology systems.
Legacy System Integration
Connecting aging industrial equipment and control systems with modern IT infrastructure while maintaining production continuity and operational safety.
Industrial Cybersecurity Risks
Protecting operational technology (OT) networks and industrial control systems from cyber threats while maintaining real-time production requirements.
Unplanned Downtime
System failures and equipment breakdowns that halt production lines, causing significant revenue loss and delivery delays to customers.
Data Visibility & Analytics
Lack of real-time visibility into production metrics, quality data, and operational performance across manufacturing processes and supply chain.
Supply Chain Disconnection
Fragmented systems that don't provide end-to-end visibility from suppliers through production to customer delivery and support.
Industry 4.0 Transformation
Implementing smart manufacturing technologies, IoT sensors, and AI-driven automation while managing change and workforce adaptation.
Comprehensive Manufacturing IT Solutions
Purpose-built technology solutions that address the unique operational, security, and integration requirements of modern manufacturing.
OT/IT Convergence
Seamless integration of operational technology and information technology systems to enable real-time visibility and control across manufacturing operations.
- ✓Industrial network architecture design
- ✓SCADA and MES system integration
- ✓Real-time data collection and analysis
- ✓Secure OT/IT network segmentation
- ✓Historian and data lake implementation
- ✓Edge computing and IoT integration
Industrial Cybersecurity
Comprehensive cybersecurity solutions specifically designed to protect manufacturing operations and industrial control systems from cyber threats.
- ✓OT network security and monitoring
- ✓Industrial firewall and intrusion detection
- ✓Asset discovery and vulnerability management
- ✓Incident response for manufacturing environments
- ✓Compliance with IEC 62443 standards
- ✓Security awareness training for operators
Manufacturing Execution Systems
Advanced MES implementation and optimization to provide real-time production visibility, quality control, and operational efficiency.
- ✓Production scheduling and tracking
- ✓Quality management and control
- ✓Inventory and material management
- ✓Equipment efficiency monitoring (OEE)
- ✓Batch and lot genealogy tracking
- ✓Integration with ERP and PLM systems
ERP & Business Systems
Enterprise resource planning and business system optimization designed specifically for manufacturing operations and supply chain management.
- ✓Manufacturing ERP implementation and support
- ✓Supply chain management optimization
- ✓Financial and cost accounting integration
- ✓Customer relationship management (CRM)
- ✓Business intelligence and reporting
- ✓E-commerce and customer portal integration
Predictive Maintenance
IoT-enabled predictive maintenance solutions that prevent equipment failures, optimize maintenance schedules, and maximize equipment uptime.
- ✓IoT sensor deployment and monitoring
- ✓Predictive analytics and machine learning
- ✓CMMS integration and optimization
- ✓Condition-based maintenance alerts
- ✓Equipment performance optimization
- ✓Maintenance cost reduction strategies
Manufacturing Cloud Solutions
Secure, scalable cloud infrastructure and hybrid solutions designed to support manufacturing operations and enable digital transformation.
- ✓Hybrid cloud architecture for manufacturing
- ✓Edge computing and local processing
- ✓Data backup and disaster recovery
- ✓Scalable infrastructure management
- ✓Cloud security and compliance
- ✓Multi-site connectivity and synchronization
OT/IT Convergence Excellence
Bridge the gap between operational technology and information technology to create a unified, intelligent manufacturing environment that drives efficiency, quality, and innovation.
- ✓Real-time production visibility and control
- ✓Improved operational efficiency and quality
- ✓Enhanced security across OT and IT networks
- ✓Data-driven decision making and analytics
- ✓Reduced downtime and maintenance costs
- ✓Faster response to market changes
- ✓Foundation for Industry 4.0 initiatives
OT/IT Integration Architecture
Enterprise Layer
ERP, CRM, Business Intelligence, Cloud Services
Manufacturing Layer
MES, LIMS, Historian, Analytics Platforms
Control Layer
SCADA, HMI, DCS, Supervisory Control
Field Layer
PLCs, Sensors, Actuators, Field Devices
Industry 4.0 Technologies
Industry 4.0 Transformation
Enable smart manufacturing with advanced technologies that create intelligent, connected, and autonomous production systems. Transform your operations with Industry 4.0 capabilities that drive innovation and competitive advantage.
- ✓Intelligent automation and autonomous systems
- ✓Predictive analytics and machine learning
- ✓Real-time optimization and adaptive manufacturing
- ✓Enhanced quality control and defect prediction
- ✓Flexible production and mass customization
- ✓Improved safety and environmental compliance
- ✓Data-driven continuous improvement
Manufacturing Technology Expertise
Deep expertise in manufacturing technology platforms and industrial systems, ensuring optimal integration, performance, and security across your production environment.
Industrial Control Systems
Expert support for PLCs, SCADA, DCS, and HMI systems from leading manufacturers including Rockwell, Siemens, Schneider Electric, and Honeywell.
Key Capabilities:
- ▸PLC programming and optimization
- ▸SCADA system design and implementation
- ▸HMI development and visualization
- ▸Industrial network configuration
Manufacturing Execution
Implementation and optimization of leading MES platforms including Wonderware, Rockwell FactoryTalk, Siemens Opcenter, and custom solutions.
Key Capabilities:
- ▸Production tracking and scheduling
- ▸Quality management systems
- ▸Inventory and material tracking
- ▸Performance monitoring (OEE)
Enterprise Systems
Manufacturing-focused ERP solutions including SAP, Oracle, Microsoft Dynamics, Epicor, and other industry-specific business systems.
Key Capabilities:
- ▸Manufacturing ERP optimization
- ▸Supply chain management
- ▸Financial and cost accounting
- ▸Business intelligence and reporting
Maintenance Systems
Computerized maintenance management systems (CMMS) and asset management platforms for predictive and preventive maintenance programs.
Key Capabilities:
- ▸CMMS implementation and optimization
- ▸Predictive maintenance analytics
- ▸Asset lifecycle management
- ▸Maintenance cost optimization
Manufacturing Success Story
See how we helped a precision manufacturing company modernize their IT infrastructure, reduce downtime, and improve operational efficiency across multiple production facilities.
Precision Manufacturing Solutions
Advanced manufacturing • 150 employees • 3 production facilities
A growing precision manufacturing company was struggling with outdated IT infrastructure, frequent production downtime, and lack of real-time visibility into their manufacturing operations across multiple facilities.
"Elite Systems transformed our entire manufacturing operation. We went from constant IT headaches and production delays to a seamless, efficient operation with real-time visibility across all our facilities. The ROI was evident within the first quarter, and our operational efficiency has never been better."
Transform Your Manufacturing Operations
Get a comprehensive assessment of your current manufacturing IT systems and discover how we can optimize production, reduce downtime, and enable your Industry 4.0 transformation.
OT/IT Assessment
Comprehensive infrastructure evaluation
Production Analysis
Operational efficiency optimization
Security Review
Industrial cybersecurity assessment
Digital Strategy
Industry 4.0 roadmap development